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Category: Main/3. Electronics Equipments & Systems for embedded electronics design and PCB assembly/3.4 SMT Line System


      
  X-6600: Automated x-ray inspection system (Hệ thống kiểm tra tự động bằng X-Ray)
  Part#: Zhuomao X-6600
  Ghi chú: Máy kiểm tra X-Ray
  Nhãn hiệu: Zhuomao (Trung Quốc/ China)
  [ Tài liệu Datasheet ]   [ Quotation Quotation sheet ]   [ Shopping Shopping now ]   [ Views: 4590 ]   2022-06-15
 ◊ Đặc điểm chính:

Specific application:

1) Defect inspection in IC encapsulation, e.g.: layer separation, cracking, void, and line integrity.

2) Measuring chip size, measuring line curvature, measuring the proportion of solder area of components.

3) Possible defects in PCB manufacturing processes, e.g.: misalignment, solder bridge and open.

4) SMT solder short, cold solder, component shifted, solder insufficient, solder void inspection and measurement.

5) Defect inspection of open, short or abnormal connections that may occur in automotive wiring harnesses and connectors.

6) Inner rupture or hollow inspection in plastic or metal.

7) Battery stacking uniformity, electrode welding inspection. 

8) Seed, biological material inspection etc.


 ◊ Mô tả chi tiết:

Ứng dụng cụ thể:

1) Kiểm tra khuyết tật trong quá trình đóng gói vi mạch, ví dụ: tách lớp, nứt, khoảng trống và tính toàn vẹn của dòng.

2) Đo kích thước phoi, đo độ cong đường, đo tỷ lệ diện tích hàn của linh kiện.

3) Các khiếm khuyết có thể xảy ra trong quy trình sản xuất PCB, ví dụ: lệch trục, cầu hàn và hở.

4) Mối hàn SMT ngắn, mối hàn nguội, thành phần bị dịch chuyển, vật hàn không đủ, kiểm tra và đo khoảng trống mối hàn.

5) Kiểm tra khiếm khuyết của các kết nối hở, ngắn hoặc bất thường có thể xảy ra trong dây nịt và đầu nối của ô tô.

6) Kiểm tra vết nứt hoặc rỗng bên trong bằng nhựa hoặc kim loại.

7) Tính đồng nhất của pin, kiểm tra hàn điện cực.

8) Kiểm tra hạt giống, vật liệu sinh học, v.v.


Applications of X-Ray

X-Ray inspection system is high-precision detection equipment. It inspects and analyzes the inner structure of the object without damage via the penetration power from X-Ray. 

It has been widely applied to BGA detection, LED, SMT, semiconductor, battery, automotive electronics, ceramic products, casting, plastic, connectors, pharmaceutical products and other industries.

Main Functions

Function

Advantages

X-ray tube and detector can move along Z direction

Fault less than 2.5μm can be detected.

Voltage and current set by software

Easy to maintain, long service life.

Speed of table moving along X-Y direction can be adjusted.

Easy operation, training time for operator is short.

Powerful CNC Measuring Function, can test automatically, testing program can be edited.

Suitable for mass detection

High-definition digital flat panel detector.

Max Inclined Angle is 60°

semi-automatic identification for OK/NG products.

Large navigation view, table will move to where you click the mouse.

Highly reliable and high-precision test

Latest image processing technology, can numerically calculate the size of the defect and area size.

Suitable to different samples with large sizes.

Accurately detect insufficient solder/cold solder and blob ratio of PCB board, can also calculate the size, import the result into the sheet and display on the screen.

samples can be observed with a unique perspective


Technical Parameters

Items

 

Contents

Model

 

X-6600

Japan Hamamatsu X-RAY launch tube

Tube type

Closed X-ray tube

Maximum tube voltage

90kV (130kV Optional)

Maximum tube current

0.12mA

Focal spot size

5μm

Magnification

Geometric magnification:150X

System magnification:1000X

Korea Rayence Flat Panel Detector

Image speed

30 fps

Resolution

1176*1104

Inclined Angle

60°

Cabinet Specifications

Table size

500mm*450mm

Dimension

Length: 1360mm, width: 1360mm, height: 1650mm

Net weight

1300kg

Input voltage

AC 110-220V (+10%) (international standard power supply)

X-ray leakage amount

≤1 u Sv/h

Operating system

Windows 7   Seamark3.0

Total power

1700W


Standard Configuration

Name

QTY

Unit

Remark

90KV-5um Closed X Tube

1

Pcs

(130kV Optical)

Object Table

1

Pcs

size:500mm*450mm

Flat Panel Detector

1

Pcs

HD

Image processor CPU

1

Pcs

Complete function

LCD

1

Pcs

24’’



X-Ray



Object Table Control

1. Speed of table can be adjusted by the spacebar: low, normal and high speed.

2. X, Y, Z three-axis motion and inclined angle are controlled by keyboard.

3. Users can control the table speed and angle programmatically.

4. Large navigator view, clear navigation image, table will move to where you click the mouse.

 

NC Programming

1. Simply click the mouse and you can write programs.

2. Object table moves along X, Y direction for positioning; X-ray tube and detector move along Z direction for positioning.

3. Voltage and current set by software.

4. Image settings: brightness, contrast, auto gain and exposure.

5. Users can change the pause time for program conversion.

6. Anti-collision system can maximize the tilt and observation of the workpieces.

7. Automatical analysis on diameter, proportion of cavity, area and roundness of BGA.

 

Full Automatic Testing Procedures

Click programming without the need for operator intervention on the component can detect automatically.


measure and analyze-1


Packaging: 

Fumigating-free Plywood crate.

quality visualX-ray inspection machines for BGASMT rework  X5600 (2)



Video:




CÁC SẢN PHẨM KHÁC CÙNG NHÀ SẢN XUẤT / OTHER PRODUCTS FROM Zhuomao
Hot sales Zhuomao Promotion in July / Khuyến mại máy hàn chipset BGA
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ZM-R5860 series: Trạm hàn chipset BGA/ Hot Air BGA Rework Station
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ZM-R8650 series: Trạm hàn chipset BGA tự động/ Fully Automatic BGA Rework Station
X-5600: Microfocus X-RAY Inspection System (Hệ thống kiểm tra bo mạch bằng X-Ray)
X-6600: Automated x-ray inspection system (Hệ thống kiểm tra tự động bằng X-Ray)
X-SCAN: X-Ray Component Counter (Máy đếm chip theo công nghệ X-Ray)
Zhuomao: will exhibit their products in Nepcon South China 2019
ZM-R5830: MÁY HÀN CHIP ZHUOMAO
ZM-R7830A: Máy hàn Chipset BGA quang học thông minh
X-1000: X-Ray SMD Reel Counter / Máy đếm chip bằng X-Ray



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